System Components
Oil Water Separators
Corrugated Plate Oil Water Separators (OWS) are used to enhance the separation of petroleum and oils in free phase or dispersed non dissolved droplets from water.
Our lines of OWSs are manufactured to API 421 guidelines and each separator is customer designed to your specific application using a variety of separation media and material of construction.
Standard Systems
Standard systems are constructed from marine grade aluminum or stainless steel with flow rates from 10-1000 GPM. Media options include PVC and Polypropylene style corrugated plate packs. Each separator is designed with universal fittings allowing the operator to remove and reinstall the lid to change the inlet/outlet orientation of the tank. Each OWS includes separation chamber, adjustable skimmer, overflow weir, pump out chamber, V Hopper, hinged gasketed lid, lid springs and standard inlet/outlet and drain fittings.
Custom Systems
Custom separators can be built to your specification using a wide variety of materials and design options. A full 3 CAD drawing will be provided to you for approval prior to construction.
Filtration
Filtration Vessels
MAE2 provides a variety of standard design vessels to handle flow rates between 10-2,500 GPM and pressure rating ranging from 75-600 psi. All filter bag/strainers vessels are designed with a recessed basket and a 304 stainless steel strainer basket. Standard vessels are constructed from the highest quality carbon steel, 304 or 316 stainless steel and conform to ASME code standards.
Filter Bag/Strainer Vessels
MAE2 provides a variety of standard design vessels to handle flow rates between 10-2,500 GPM and pressure rating ranging from 75-600 psi. All filter bag/strainers vessels are designed with a recessed basket and a 304 stainless steel strainer basket. Standard vessels are constructed from the highest quality carbon steel, 304 or 316 stainless steel and conform to ASME code standards.
Multi-Bag/Cartridge Filter Vessels
Multi-bag/Cartridge vessels offer large surface areas capable of handling up to 4800 gpm in a single housing. Increasing surface area allows for longer processing time prior to filter change-out. Containing anywhere from 2 to 24 baskets in a single vessel which offers the greatest flexibility and doesn’t require a platform to be built in order to change-out or clean the filter elements or strainers.
Click for downloadable PDF of MAE2 Bag Filtration Datasheet
Sand/Media Filter
Media filters can be designed for a wide variety of solids. Typical media choices include Anthracite for course solids removal, Birm media for removal of Iron and Manganese, Filter-Lite/Sand for removal of suspended solids. These media can be installed in standard pressure vessels and designed with automatic backwashing features.
Click for downloadable PDF of MAE2 Filtration Media Datasheet
Controls
Relay-Based and PLC Controls
MAE2 manufactures relay-based and PLC panels used for instrumentation and flow control, chemical feed applications, pump stations, blower packages, groundwater remediation systems, and water/waste water processes.
These are just a few of the applications for which we can help you. We can combine soft starters, variable frequency drives, process meters and any other device you may require to complete your package.
We have extensive experience working with Allen-Bradley, General Electric, Siemens and Modicon platforms and we possess several programming and configuration software packages to assist us in the engineering and development of your project. Our automated control systems can be designed to provide data acquisition, real time process monitoring, and custom report configuration. The information that you require can be accessible from the system panel, front office or remote location.
MAE2 utilizes both IEC and NEMA devices and our control packages are built to follow the guidelines put forth in the NEC, NFPA79 and UL508A.
Standard Features
- Lockable Nema IV Enclosure
- Inner Swing Out Door
- Illuminated Hand/Off/Auto Switches
- Red Alarm Light Indicators
- Phase Monitors
- Surge Protection
- IEC Contactors And Motor Protectors
- Short Circuit Protection
- Full Documentation with
- Load Summary
- Loop Description
- Components List
- Electrical Drawings
Remote Monitoring
MAE2 understands the need to access, monitor and control systems. Modern PLC controls allow for onsite touch screen operation and performance monitoring on site or via the internet.
Remote access allows you to record performance data like run time hours, pressures, temperatures and flows right from your computer or smart phone. You can reset alarms, restart or shut down your equipment without having to travel to the site, saving time and money. Full color displays on site or on your computer make operation and control simple and cost effective.
Carbon Filtration
Carbon filtration systems are used to remove contaminants from water and vapor.
MAE2 offer a wide range of high and low pressure liquid treatment vessels for any flow rate and vacuum and pressure vessels for vapor treatment. Virgin and regenerative granular activated carbon and a full range of specialized treatment media are also available.
Liquid and Vapor Phase Carbon Vessels
Standard Features include steel, fiberglass or marine grade aluminum constructions, access ports for carbon change out, installation of a wide variety of media engineered for your specific requirements.
Options include stainless construction, high vacuum or pressure vessels, custom hose and fittings, instrumentation, piping and valves and complete skid mounted turnkey systems.
Click for downloadable PDF on MAE2 Carbon Data Sheets
Click for downloadable Low Pressure Steel Drum Filters Data sheet
Click for downloadable High Pressure Steel Drum Filters Data sheet
Air Strippers
Air Strippers are used to remove volatile organic compounds (VOC) from groundwater and process water with removal efficiencies up to 99%. These air strippers are engineered to serve in small water treatment projects or larger, process-type projects involving multiple treatment stages. They can act as a pre-treatment stage for other process elements, such as large aerobic bio-treatment units, removing VOCs at much lower airflow rates to reduce the costs of off-gas treatment.
Click for downloadable PDF of MAE2 Air Strippers Datasheet
Removable Tray Air Strippers
Removable tray air strippers are the only high-performance strippers with lightweight stainless steel body and front-slide out trays. They provide many advantages such as one-person cleaning, front serviceability and forced-draft air bubble technology. With flow rates range from 25-1000 GPM the removable tray low profile design allows them to be installed in mobile trailer, buildings and steel base skids.
Stackable Tray Air Strippers
The unique configuration consists of a series of integrally-molded shell/tray modules. The multiple sieve tray design uses forced-draft air bubble generation to provide rapid, effective VOC removal (up to 99%).
Every element of the heavy-duty HDPE construction has been engineered for durable, reliable performance with a multi-step positive seal against leakage.
Models are sized and priced to be the most economical choice for many low to moderate flow cleanup applications (up to 40 GPM-Poly Construction). Low capital expense and low O and M requirements make the difference.
Diffused Aerator Air Strippers
Diffused Aerators can achieve 99% removal efficiency and use a serpentine pattern designed aerated chamber. A blower provides the required air through proprietary fine or coarse bubble diffusers. The water then cascades into the last quiescent chamber and out of the system. Air stripping of the contaminant is achieved in the aerated chambers without media or moving parts. It is a compact, low maintenance, and low cost alternative to filters, packed towers, and mechanical aerators for the fast and efficient removal of dissolved gases and volatile organic.
Click to Download Air Stripper PDF
Air Sparging Systems
Air Sparging involves the injection of air or gases to the subsurface that promote enhanced degradation of contamination.
Sparge systems are designed based on required air flow and anticipated breakthrough pressure. A wide variety of blowers and compressors can be used to achieve various flow and pressure scenarios. Typical industry standards include Rotary Vane, Rotary Claw and Rotary Screw compressors.
Typical systems include discharge particulate and oil coalescing filtration to minimize oil and particulate carry over to the subsurface. In addition, a receiver tank should be installed to buffer the compressor from changes in air demand.
Typical systems include blower or compressor, TEFC or XP motor, heat exchanger if required and a prewired, pretested, custom NEMA IV control panel. Pressure gauges, flow indicators, temperature indicators and filtration can be specified per your application.
All Air Sparge Sparging components are fully integrated and prewired on a steel skid with optional custom sound attenuating enclosure. Air Sparging Systems are easily integrated with new or existing Soil Vapor Extraction Systems.
Options
- Manifolds with regulators, flow indicators and gauges
- Heat Exchanger
- Ozone Generators
- Oxygen Generators
- Remote telemetry system monitoring and alarm notification
